Sulfur: What is it used for and why do we need so much of it?

Sulfur: What is it used for and why do we need so much of it?

If you’ve ever been near a dormant volcano or a particularly grumpy hot spring, you know the smell. That pungent, "rotten egg" aroma is the calling card of element sixteen. But here’s the thing: sulfur isn't just a stinky yellow rock found in the earth’s crust. It is the silent engine of modern industry. Honestly, if we ran out of it tomorrow, the global economy wouldn't just stumble; it would flat-out collapse. From the food on your dinner table to the battery in your electric car, this bright yellow non-metal is basically doing the heavy lifting behind the scenes.

Most people think of matches or maybe gunpowder when they ask sulfur: what is it used for, but those are tiny niches. We use it by the millions of metric tons. Most of it isn't even used as a solid. It gets converted into sulfuric acid ($H_2SO_4$), which is so vital to manufacturing that economists used to use its consumption levels to measure a country's industrial health. It's the "workhorse" of chemistry.

The Massive Role of Sulfur in Feeding the World

Agriculture. That’s the big one. About 90% of all sulfur produced ends up as sulfuric acid, and the lion’s share of that acid goes straight into making phosphate fertilizers. Plants need sulfur to build essential amino acids like cysteine and methionine. Without these, they can't make proteins. If the soil is sulfur-deficient, your crops look yellowish and stunted. It’s a literal hunger issue.

To get phosphorus into a form plants can actually drink up, we treat phosphate rock with sulfuric acid. This creates phosphoric acid, the precursor to fertilizers like Diammonium Phosphate (DAP) and Monoammonium Phosphate (MAP). It’s a brutal, chemical process, but it’s the reason we can support eight billion people on this planet. Without it, crop yields would crater.

Beyond just being a fertilizer ingredient, elemental sulfur is a potent fungicide. Organic farmers actually love the stuff because it’s a "natural" way to keep powdery mildew and scab off of grapes, apples, and strawberries. You just dust it on. It’s old-school, effective, and relatively safe compared to some of the complex synthetic pesticides out there.

Why Your Car (and Phone) Needs It

You might have heard about "low-sulfur diesel" at the gas station. For decades, the goal in the energy sector was to get sulfur out of fuel because burning it creates sulfur dioxide, leading to acid rain. We’ve gotten very good at this. Most of the sulfur we use today is actually a byproduct of oil and gas refining. We strip it out to keep the air clean, then sell it to make other stuff.

But here is where it gets interesting for the future.

The battery revolution is staring down a sulfur-shaped solution. Currently, lithium-ion batteries are the kings, but they have limits. Researchers at places like Drexel University are working on lithium-sulfur batteries. Why? Because sulfur is dirt cheap and can theoretically hold five times more energy than the materials we use now. There are hurdles, like the "shuttle effect" where sulfur compounds dissolve into the electrolyte and degrade the battery, but if we crack that code, the range of your EV could triple overnight.

Then there’s the rubber. Every time you drive, you’re riding on a chemical reaction called vulcanization. Natural rubber is sticky and turns into a puddle when it’s hot; it gets brittle when it’s cold. In 1839, Charles Goodyear figured out that adding sulfur and heat creates cross-links between polymer chains. This makes the rubber tough, elastic, and heat-resistant. No sulfur, no tires. It’s that simple.

Medicine and the Human Body

It isn't all industrial sludge and heavy machinery. Sulfur is the third most abundant mineral in the human body by percentage. It’s in your hair, your skin, and your nails. Keratin, the protein that gives your hair its structure, is loaded with sulfur bonds. That’s why burning hair smells so distinct—you’re smelling the sulfur atoms breaking apart.

In the medical world, sulfonamides (sulfa drugs) were the first broad-spectrum antibiotics used before penicillin became widely available. They still save lives today in treating UTIs and skin infections. Then you have things like Methylsulfonylmethane (MSM) and Glucosamine Sulfate. While the "expert" consensus is still a bit mixed on the long-term efficacy for everyone, many athletes swear by them for joint pain and inflammation.

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The Dark Side: Environmental and Safety Risks

We can't talk about sulfur: what is it used for without mentioning the mess it can make. When we burn fossil fuels that contain sulfur, it reacts with oxygen to form $SO_2$. When that hits water vapor in the atmosphere, you get acid rain. In the 1970s and 80s, this was a massive crisis, dissolving statues and killing forests in the Northeastern US and Europe. Regulation has mostly fixed this in developed nations, but it’s a constant battle in rapidly industrializing areas.

Mining it is also a trip. Historically, we used the Frasch process—pumping superheated water into the ground to melt the sulfur and then blowing it to the surface with compressed air. It's energy-intensive. Today, most comes from "desulfurization" of natural gas. It’s a circular economy win: take a pollutant out of fuel and turn it into a resource for fertilizer.

Surprising Uses You Didn't Expect

  • Winemaking: Vintners have used sulfur dioxide for centuries to preserve wine. It stops the growth of unwanted bacteria and yeast. If you see "contains sulfites" on a bottle, that’s what it is.
  • Dry Fruit: Those bright orange dried apricots? They’d be a dull, unappetizing brown if they weren't treated with sulfur dioxide to prevent oxidation.
  • Construction: Sulfur concrete is a thing. It doesn't need water to set, making it useful in environments where traditional concrete would fail, like in highly acidic industrial settings.
  • Skincare: If you have acne or rosacea, check your labels. Sulfur is keratolytic, meaning it helps dry out the surface of your skin to absorb excess oil and unclog pores.

Practical Steps and Insights

If you're looking at sulfur from a business or health perspective, here’s how to actually use this information:

For Gardeners and Farmers:
Don't just dump sulfur on your lawn. Get a soil test first. If your pH is too high (alkaline), elemental sulfur is the best way to lower it over time. Be patient; it takes soil bacteria months to convert the sulfur into a form that actually changes the pH.

For the Health-Conscious:
If you're struggling with brittle nails or thinning hair, look into sulfur-rich foods like garlic, onions, broccoli, and eggs before jumping to supplements. The bioavailability of sulfur from whole foods is generally superior to a random pill.

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For Investors and Industry Watchers:
Keep an eye on the "sulfur crunch." As we move away from fossil fuels, our primary source of sulfur (oil refining) might actually decrease. This could drive up the price of fertilizer and, by extension, food. The shift from sulfur-as-waste to sulfur-as-rare-resource is a trend to watch in the next decade.

Sulfur is a bit of a contradiction. It’s a waste product that we desperately need. It’s a stinky nuisance that keeps us fed. It’s an ancient remedy that might power the cars of 2030. Understanding its role isn't just for chemists—it's for anyone who wants to understand how the physical world actually hangs together.


What to do next:

  1. Test your soil: If your garden isn't thriving, buy a pH kit. If it's above 7.0, consider an elemental sulfur application.
  2. Check your skincare: If you have persistent breakouts, look for a 3-5% sulfur ointment.
  3. Monitor energy trends: Watch for news on "Lithium-Sulfur" battery breakthroughs from companies like Lyten or Zeta Energy to see when the next generation of EVs might hit the market.